A made-to-order jacket is cut and sewn specifically for the size you choose, which makes getting that choice right more important than it is with off-the-rack outerwear you can try on and return. There's no store rack to test against, so this guide replaces that fitting room: five minutes with a tape measure, one chart lookup, and you'll know your size with the same confidence as trying it on in person. If your number ever falls between two sizes, our team can be reached before production starts to talk it through.
How to Measure Yourself
All you need is a soft tape measure and, ideally, a second person to help — or a jacket you already own and like the fit of, which you can lay flat and measure directly. Take measurements over a light layer of clothing, not bare skin, since that's how the jacket will actually be worn.
- Chest (Body): Wrap the tape around the fullest part of your chest, under your arms, keeping it level and snug but not tight. This is your Body Chest measurement — match it to the "Body Chest (Fits Up To)" column in the chart below.
- Chest (garment): Lay a jacket you already own flat on a table, buttoned or zipped closed. Measure straight across from armpit to armpit, then double that number — this is the Garment Chest measurement, and it should be compared against the "Garment Chest" column, not the Body Chest column. Use this method if you're sizing against a jacket you love the fit of, rather than your own body.
- Shoulder width: Measure straight across your back from the edge of one shoulder bone to the other. On an existing jacket, this is the distance seam-to-seam across the back.
- Sleeve length: With your arm relaxed at your side and slightly bent, measure from the edge of your shoulder down to your wrist bone. On an existing jacket, measure from the shoulder seam to the end of the cuff.
- Body length: Measure from the highest point of your shoulder, near the base of your neck, straight down to where you want the jacket to end. On an existing jacket, measure from the collar seam down to the bottom hem.
Write all four numbers down, then find where your chest measurement lands in the "Body Chest (Fits Up To)" column for your style and gender below — that row is your size.
Men's Size Chart
Find your style below — Classic, Oversized, or Coat — since each is cut from a different block and sized differently for the same size label. A size Large in our Oversized jacket won't match a size Large in the Classic cut; check the Body Chest (Fits Up To) column against your own measurement within the correct table below, not just the size letter.
Men's Varsity Jacket
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width |
|---|---|---|---|---|---|
| XS | 38" | 34" | 25" | 23.25" | 17" |
| S | 40" | 36" | 26" | 24" | 18" |
| M | 42" | 38" | 27" | 24.75" | 19" |
| L | 44" | 40" | 28" | 25.5" | 20" |
| XL | 46" | 42" | 29" | 26.25" | 21" |
| 2XL | 48" | 44" | 30" | 27" | 22" |
| 3XL | 50" | 46" | 31" | 27.75" | 23" |
| 4XL | 52" | 48" | 32" | 28.5" | 24" |
| 5XL | 54" | 50" | 33" | 29.25" | 25" |
| 6XL | 56" | 52" | 34" | 30" | 26" |
| 7XL | 58" | 54" | 35" | 30.75" | 27" |
Men's Oversized Varsity Jacket
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width (Dropped) |
|---|---|---|---|---|---|
| XS | 42" | 34" | 26" | 24" | 19" |
| S | 44" | 36" | 27" | 24.5" | 20" |
| M | 46" | 38" | 28" | 25" | 21" |
| L | 48" | 40" | 29" | 25.5" | 22" |
| XL | 50" | 42" | 30" | 26" | 23" |
| 2XL | 52" | 44" | 31" | 26.5" | 24" |
| 3XL | 54" | 46" | 32" | 27" | 25" |
| 4XL | 56" | 48" | 33" | 27.5" | 26" |
| 5XL | 58" | 50" | 34" | 28" | 27" |
| 6XL | 60" | 52" | 35" | 28.5" | 28" |
| 7XL | 62" | 54" | 36" | 29" | 29" |
Men's Varsity Coat
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width |
|---|---|---|---|---|---|
| XS | 38" | 34" | 44" | 24.25" | 17" |
| S | 40" | 36" | 45" | 25" | 18" |
| M | 42" | 38" | 46" | 25.75" | 19" |
| L | 44" | 40" | 47" | 26.5" | 20" |
| XL | 46" | 42" | 48" | 27.25" | 21" |
| 2XL | 48" | 44" | 49" | 28" | 22" |
| 3XL | 50" | 46" | 50" | 28.75" | 23" |
| 4XL | 52" | 48" | 51" | 29.5" | 24" |
| 5XL | 54" | 50" | 52" | 30.25" | 25" |
| 6XL | 56" | 52" | 53" | 31" | 26" |
| 7XL | 58" | 54" | 54" | 31.75" | 27" |
Women's Size Chart
Find your style below — Varsity Jacket, Cropped, Oversized, or Coat — since each is cut from a different block and sized differently for the same size label. Pay extra attention to the Cropped style: its Body Length runs noticeably shorter at every size than the other three, so the chest measurement alone won't tell you if the length is right for you — check both columns before deciding.
Women's Varsity Jacket
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width |
|---|---|---|---|---|---|
| XS | 34.5" | 30.5" | 22.5" | 21.5" | 15.5" |
| S | 36.5" | 32.5" | 23.25" | 22.25" | 16.25" |
| M | 38.5" | 34.5" | 24" | 23" | 17" |
| L | 40.5" | 36.5" | 24.75" | 23.75" | 17.75" |
| XL | 42.5" | 38.5" | 25.5" | 24.5" | 18.5" |
| 2XL | 44.5" | 40.5" | 26.25" | 25.25" | 19.25" |
| 3XL | 46.5" | 42.5" | 27" | 26" | 20" |
| 4XL | 48.5" | 44.5" | 27.75" | 26.75" | 20.75" |
| 5XL | 50.5" | 46.5" | 28.5" | 27.5" | 21.5" |
| 6XL | 52.5" | 48.5" | 29.25" | 28.25" | 22.25" |
| 7XL | 54.5" | 50.5" | 30" | 29" | 23" |
Women's Cropped Varsity Jacket
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width |
|---|---|---|---|---|---|
| XS | 32" | 30" | 18" | 21" | 15" |
| S | 34" | 32" | 18.5" | 21.75" | 15.75" |
| M | 36" | 34" | 19" | 22.5" | 16.5" |
| L | 38" | 36" | 19.5" | 23.25" | 17.25" |
| XL | 40" | 38" | 20" | 24" | 18" |
| 2XL | 42" | 40" | 20.5" | 24.75" | 18.75" |
| 3XL | 44" | 42" | 21" | 25.5" | 19.5" |
| 4XL | 46" | 44" | 21.5" | 26.25" | 20.25" |
| 5XL | 48" | 46" | 22" | 27" | 21" |
| 6XL | 50" | 48" | 22.5" | 27.75" | 21.75" |
| 7XL | 52" | 50" | 23" | 28.5" | 22.5" |
Women's Oversized Varsity Jacket
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width (Dropped) |
|---|---|---|---|---|---|
| XS | 38" | 30" | 23.5" | 22" | 16.5" |
| S | 40" | 32" | 24.25" | 22.75" | 17.25" |
| M | 42" | 34" | 25" | 23.5" | 18" |
| L | 44" | 36" | 25.75" | 24.25" | 18.75" |
| XL | 46" | 38" | 26.5" | 25" | 19.5" |
| 2XL | 48" | 40" | 27.25" | 25.75" | 20.25" |
| 3XL | 50" | 42" | 28" | 26.5" | 21" |
| 4XL | 52" | 44" | 28.75" | 27.25" | 21.75" |
| 5XL | 54" | 46" | 29.5" | 28" | 22.5" |
| 6XL | 56" | 48" | 30.25" | 28.75" | 23.25" |
| 7XL | 58" | 50" | 31" | 29.5" | 24" |
Women's Varsity Coat
| Size | Garment Chest | Body Chest (Fits Up To) | Body Length | Sleeve Length | Shoulder Width |
|---|---|---|---|---|---|
| XS | 34" | 30" | 40" | 22.75" | 15" |
| S | 36" | 32" | 41" | 23.5" | 15.75" |
| M | 38" | 34" | 42" | 24.25" | 16.5" |
| L | 40" | 36" | 43" | 25" | 17.25" |
| XL | 42" | 38" | 44" | 25.75" | 18" |
| 2XL | 44" | 40" | 45" | 26.5" | 18.75" |
| 3XL | 46" | 42" | 46" | 27.25" | 19.5" |
| 4XL | 48" | 44" | 47" | 28" | 20.25" |
| 5XL | 50" | 46" | 48" | 28.75" | 21" |
| 6XL | 52" | 48" | 49" | 29.5" | 21.75" |
| 7XL | 54" | 50" | 50" | 30.25" | 22.5" |
Fit Notes by Style
A varsity jacket isn't cut like a standard coat — the block is boxier through the body, the shoulder seam sits differently, and most styles carry a little extra room built in for layering. That's by design, but it also means fit varies more between our own styles than it would between two "regular" jackets, so it's worth knowing what you're getting before you pick a size.
- Classic Varsity Jacket: Our truest-to-size fit. Structured shoulder seam sits close to your natural shoulder line, with enough room in the body for a hoodie or sweater underneath.
- Oversized Varsity Jacket: Built with a dropped shoulder — the seam sits past your natural shoulder line, which is what gives the relaxed, streetwear silhouette. If you want that boxier look, order true to your usual size; if you'd rather it read closer to a classic fit, size down.
- Cropped Varsity Jacket (Women's): Shorter body length that sits at or above the natural waist. Because it runs shorter, pay closer attention to the Body Length column, not just the chest, when deciding between two sizes.
- Varsity Coat: A longer-length silhouette meant to be worn over other outerwear or heavier layers. The Body Chest allowance is already generous to accommodate that — you generally don't need to size up to make room for a sweater underneath.
Between Sizes? What to Do
Because every Varsity Forge jacket is cut and sewn to order once you place your size, our size chart reflects the exact finished garment measurements you'll receive — not estimates or a generic reference.
If your chest measurement falls between two rows, here's how to decide:
- Want the classic, closer fit? Size down.
- Want extra room for layering, or prefer a relaxed drape? Size up.
- Still unsure? Message our team with your chest, shoulder, sleeve, and body length measurements before you order — we'll confirm the right size for the style you've chosen.
Since each jacket is made specifically for you, we're unable to offer a straight refund on size-related orders, but we do offer an exchange for the correct size. Full details are on our Returns & Exchange Policy page. You can also read more about how a made-to-order jacket comes together on our Order Process page, or head back to browse the full collection once you've got your size dialed in.
Size Guide FAQs
How do I know my size in a Varsity Forge jacket?
Measure your chest, shoulder width, sleeve length, and body length using a soft tape measure, then match your chest measurement to the "Body Chest (Fits Up To)" column for your chosen style and gender above. That row is your size.
Do Varsity Forge jackets run true to size?
Our Classic Varsity Jacket runs true to size with a structured, close-to-shoulder fit. Our Oversized styles are intentionally cut with a dropped shoulder for a relaxed, boxier fit — if you prefer a closer silhouette in an oversized style, size down.
What if I'm between two sizes?
Size down for a closer, classic fit, or size up for extra room to layer underneath. If you're still not sure, send us your measurements before ordering and we'll confirm the right size for your chosen style.
Can I get a custom size?
Message our team with your exact measurements before placing your order. Because every jacket is made-to-order, we can review your numbers against our size chart and advise before production begins.
What if my jacket doesn't fit when it arrives?
Since each jacket is made specifically to your chosen size, we offer an exchange for the correct size rather than a refund. See our Returns & Exchange Policy page for the full process and timeframe.